Live Inspection
V-B1 AI QC gate · 3× OMRON STC-HD213DV — every finished part passes this gate, captured from top, left & right
3-camera inspection cellOMRON STC-HD213DV ×31/3" CMOS · 1920×1080 (2.1MP) · 60fps · HD-SDI / DVI-D
synchronized
REC · V-B1-T
TOP
OMRON STC-HD213DV
1920×1080 · 60fps
Dimensional · width / lengthDIM +0.31mm
Process Pulse
catch a line drifting before scrap escapes — statistical, not AI
Line B · reject rate 3.1% (2.7× baseline) — 5 windows in a row above UCL 2% · hotspot Paint Booth 14 (150 pcs today)
Reject rate · 5-min windows · last 2 hlatest 3.1%
red points = out of control (above UCL)
Throughput
39 pcs/min · of 41
Cycle time
1.42 s/pc
QC gate vs line takt
95% keeping up
Passed · today
41,800
Rejected · today
380
AI confidence
99.4%
Escapes
0
14d clean
Camera Status
Which cameras can still be trusted
V-B1-T · AI QC gate · top
Final QC · 60 fps
V-B1-L · AI QC gate · left
Final QC · 60 fps
V-B1-R · AI QC gate · right
Final QC · 60 fps
Inspection Timeline
auto-diverted before leaving the line
| Time | Camera | Defect | Confidence | Action |
|---|---|---|---|---|
| 10:42 | Dimensional +0.31mm | 99.1% | Rejected | |
| 10:38 | Paint run | 96.4% | Diverted to rework | |
| 10:31 | Contamination | 97.8% | Rejected | |
| 10:22 | Weld porosity | 99.3% | Rejected · alarm | |
| 10:07 | Surface scratch | 98.2% | Diverted to rework |