SpareX FactoryOS™ · Executive Summary
— · Bangkok Plant 1 · Live
Good morning. Your factory is operating at 89/100 overall health. Three critical issues need attention today.
89
/ 100
Factory Health
Good
2 vs yesterday
+5 vs last month
At risk today
−฿127K
if today's issues go unresolved
AI captured today
+฿62K
from autonomous actions
Opportunity waiting
+฿850K/yr
3 actions need your decision
Overall OEE
5.4%87 %
5pt below 92% target ≈ ฿180K/wk lost · driver: Line B
Energy · today
6%฿1.27M
+6% vs yesterday · on-peak overrun, ฿90K/mo recoverable
Cost / unit
3%฿11.84
improving 3% this month — energy actions landing
Carbon
14%555 kg/h
+14% over ESG target · risks the Q3 commitment
Open risks
7
3 critical · ฿127K exposed today
AI Briefing
84% confidentThe plant is making money on plan today — but ฿1.4M is hanging on one pump, and acting today costs 20× less than waiting.
What AI found
- Production is on plan and quality escapes are zero for 14 days
- Pump P-203 has an 82% chance of bearing seizure within ~3 days (฿1.4M impact)
- Compressor #2 wastes ฿380K/yr running through on-peak hours
Why AI thinks so
P-203's vibration is climbing the same way it did before the last seizure — the most likely explanation is a failing bearing, not a sensor issue.
If nothing changes
If P-203 fails: the cooling loop stops, deliveries slip ~฿1.4M, and the whole week's plan gets re-shuffled around an emergency repair.
Do this next
Approve the ฿62K P-203 repair today and shift Compressor #2 off-peak — two decisions worth ฿1.78M.
AI prediction — based on live data in this system
Will We Hit The Month?
projected 95%Month-to-date · day 27/31
38,600 / 42,000 units
Projected shortfall 1,900 units
Decisions Today
sorted by ฿ impactPump P-203 failure risk
Chilled-water pump· 47 min
AI: Approve bearing service + spare on standby
loss today
−฿62K
Compressor #2 energy waste
Air compressor· 2h 10m
AI: Let AI re-schedule off on-peak
loss today
−฿40K
Line B changeover losses
Packing line· 3h 05m
AI: Dispatch technician — voltage sags tripping line
loss today
−฿25K
Watchlist
P-203 bearing seizure
Chilled-water pump · in 3 days
Impact ฿1.4M · prevent ฿62K
Compressor efficiency cliff
Air compressor 10 · in 5 days
Impact ฿420K · prevent ฿45K
Benchmark
Health vs other plants
Scenario · What If?
Try decisions before the real plant pays for them — toggle fixes and watch today's plan recover in Production Intelligence, or stress-test the whole plant in the Digital Twin.
Generated by SpareX FactoryOS AI · · Confidential