Industrial AI Operating SystemThis is what FactoryOS tells a plant manager each morning.
SpareX FactoryOS™ · Executive Summary
· Bangkok Plant 1 · Now
Listen to the plant report
Health, today's issues and what's at stake · about 40 seconds
Good morning. Your factory is operating at 89 out of 100 overall health. Three critical issues need attention today. Pump P-203 shows a bearing failure risk within three days. Compressor number 2 is wasting energy during on-peak hours. And Production Line B downtime is dragging plant O E E. Total financial impact at risk today is one hundred twenty-seven thousand baht. I recommend inspecting the P-203 bearing, optimizing the compressor schedule, and shifting production lot A127. Acting on these unlocks an estimated eight hundred fifty thousand baht in annual benefit.
Factory health
Good
2 vs yesterday
At risk today
−฿127K
Captured today
+฿62K
Waiting
+฿850K/yr
Pump P-203 failure risk
Bearing vibration signature, about 3 days to failure
Compressor #2 wasting energy
Running off-schedule during on-peak hours
Production Line B downtime
Changeover losses are dragging plant OEE down
Sample data from the Bangkok Plant 1 demo plant
Nobody has to open a dashboard to know how the plant is doing. FactoryOS sends it to the chat app your team already uses all day.
A summary every morning
Plant health, the issues to deal with today and the money at stake, before the morning meeting.
Alerts when something drifts
Vibration past its ISO zone, a bearing running hot, power factor below the penalty line.
The power bill, right now
Load against the contract, the on-peak or off-peak rate, and what today has cost so far.
One add, the whole team
Everyone who adds the plant's LINE Official Account receives the same messages.
Sample of what FactoryOS sends to your team's LINE · sample data
Pick a module to see the screen your team opens. Tap the dots on the screen to see what each part tells you.
01 / 08See where every baht of power goes
Reads the plant's power meters to show load, cost and 15-min demand against the contract right now, finds where you overpay, suggests fixes and measures the savings.
Real screens from FactoryOS · sample data from the demo plant
At the center of FactoryOS is a fully interactive 3D twin. Rotate the plant, click any asset, and switch layers — health, predictive risk, energy flow, carbon.
Selected asset
water-cooled chiller
Facility & Utility · CoolingHealth
58/100
OEE
61%
Power
156kW
Vibration
5.8mm/s
Temp
74°C
CO₂
62kg/h
Burn now
฿485/hr
Assign maintenance
Condenser fouling. +15% energy draw, peak-demand risk in 3 days.
Factory floor · 20 assets
Interactive 3D model
Buildings, lines, and machines you can rotate, zoom, and click.
Live sensor overlay
Real-time status, OEE, power, vibration on every asset.
AI risk indicators
Machines likely to fail surfaced before they break.
Energy & carbon layers
Watch power flow from grid to equipment, and CO₂ by zone.
From discrete assembly to continuous process — FactoryOS adapts to your assets, tariffs, and ESG obligations.
Automotive
Stamping, paint, body & assembly
Electronics
SMT lines & clean-room utilities
Petrochemical
Continuous process & rotating assets
Food & Beverage
Cold chain, CIP & packaging
Pulp & Paper
Energy-intensive continuous lines
Steel & Metals
Furnaces, mills & heavy drives
From the CEO to the reliability engineer — FactoryOS speaks each leader's language, from the same live data.
Transform traditional factories into autonomous, AI-driven, energy-efficient, and predictive manufacturing environments.
