Smart Manufacturing &
OEE Optimization Solutions
what you solve (downtime, productivity, data visibility)
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Energy Management Technology
Energy Monitoring &
AI Forecasting
Real-time monitoring of energy
consumption and electricity
cost with historical data tracking
AI-based peak demand
forecasting up to 6 hours in
advance.
1-day ahead solar power
generation forecast based
on actual weather data
Automated alerts for energy
usage, cost, and peak demand
via LINE Application
Machine Efficiency
& Energy Analytics
Real-time machine efficiency
monitoring
Energy consumption analysis
per unit of production
(Energy per Unit)
Identification of abnormal high
energy-consuming equipment
AI-driven monthly energy-saving
recommendations
Smart Control
& Automation
IoT-enabled machine connectivity
for remote control via mobile
Control functions: On/Off, load
reduction, energy optimization
Automated HVAC control
(air conditioning optimization)
Dynamic temperature adjustment
based on environmental
conditions
AI Optimization
& Auto Reporting
AI recommendations for reducing
energy usage in machines and
HVAC systems
Optimization based on load,
temperature, and humidity
conditions
Automated reporting
(monthly / yearly)
Customizable dashboards and
reports tailored to customer
requirements
Energy Management Technology combines IoT, real-time monitoring, and AI analytics to track, control, and optimize energy usage
in industrial facilities and buildings.
OVERVIEW SOLUTIONS
Automation & System
Integration
PLC, SCADA, and HMI system
integration
Machine data connectivity
via Industrial IoT
Automation design and system
optimization
Solution 4
Smart Factory
Platform
Combine production +
energy data
AI performance analytics
Cost per unit monitoring
Solution 3
OEE Monitoring
Real-time production machine
Machine downtime analytics
OEE improvement insight
Solution 2
Energy Improvement
Solution
Real-time energy visibility
Machine-Level consumption
analysis
Energy loss detection
AI analysis and predication
AI recommendation and
identify energy saving potential
Solution 1
INDUSTRIAL SERVED
Automotive
Chemical
Steel/Metal
Plastics
Electronics
Project / Case Study
Automotive Production Line Optimization
10-Machine | Real-Time OEE Monitoring
Key Result
25%
OEE
30%
Downtime
18%
Output
No real-time visibility of machine
performance
High unplanned downtime
Manual reporting (Excel-based,
delayed data)
Difficulty identifying root causes
Slow response to production
issues
Factory Pain Points
Machine connectivity (PLC /
Sensors integration)
Real-time OEE dashboard across
all machines
Downtime tracking by category:
Machine Failure
Changeover
Operator Error
Hourly production output
monitoring
Andon alert system for immediate
issue escalation
What SpareX Delivered
Business Impact
Increased production capacity
without new machines
Reduced operational losses
Faster and data-driven
decision-making
Improved line efficiency and
workforce productivity
System Visualization
OEE by Machine
Hourly Output Tracking
Downtime Pareto Chart
Line Status (Running / Stop
/ Idle)
Insight Preview
Energy Monitoring & Improvement
OEE Monitoring
Smart Factory Platform
Automation & System Integration